Using a properly formulated transmission fluid or differential fluid for your polaris magnum 325 4x4 can protect your atv from costly problems down the road. The front and rear brakes are independent of each other, both incorporating hydraulic discs brakes. My problem is sometimes when i shift into gear it grinds as im shifting. At polaris, our engineers design industryleading components to fuel the unstoppable performance required to tackle the great outdoors headon. I recently bought a 2000 polaris sportsman 500 4x4 with cvt. Powered by a 498cc fourstroke motor, the scrambler remains one of the most powerful atvs on the market. Polaris sportsman maintenance products official polaris. But over time, your sportsman will eventually need service. Polaris sportsman 500 oil changing instructions it still runs. The polaris sportsman front wheel hub service and repair manual. On the rear, if you use the polaris fluid, there is no need to use a funnel, as the tip can be stuck right in the hole. Magnum 4x4 oil tank vent fitting restricted all 1995 models transmission. Summary of contents for polaris scrambler 500 4x4 page 3 warning the engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
My scrambler 500 4x4 has had small transmission leak for awhile now only way to properly fix it is split the case but i have been using just regular atf transmission fluid in it for over 5 years with at least 100 miles a week being put on it with absolutely no issues. Polaris engineered oil change kit, genuine oem part 2877473. Instant download of the factory repair manual for the 2009 polaris scramber 500. Polaris sportsman 500 oil changing instructions it still. Then consider registering so that you may make posts, and view the additional content available. Download polaris scrambler repair manual 50 90 400 500 850 december 12, 2017 webmaster yamaha atv repair manual 2 a downloadable polaris scrambler repair manual is a transferable electronic version of a printed book containing instructions on how. Hello i recently changed the transmision fluid in my 04 sportsman 500. Here is my list, some i have had, some i got online i have put all manuals on my dedicated server, so the links wont go dead. Enthusiasts sometimes overlook atv transmission and differential maintenance. There is no other readily available fluid to sub it out. Automotive replacement manual transmission drive shaft seals. Whether its extreme heat, highrpm riding or heavy towing, our motor oils will keep your 2000 polaris magnum 325 4x4 protected.
This convenient oil change kit includes everything you need to change your oil. I just bought a 2000 500 scrambler that had been sitting for a couple of years. Check out polaris demand drive plus fluid on amazon. Instant download of the factory repair manual for 19992000 polaris atvs. Polaris scrambler 500 2000 parts manual pdf download. Polaris scrambler 500 4x4 atv repair manual 19972000. Quick question polaris lovers can you switch a 1995 polaris explorer 400cc with a 19982000 polaris sport 400 also are the clutches the same. How to drain and replace hub oil on a polaris sportsman 4x4 atv. I dont know of a safe alternitive to the hub fluid. Polaris scrambler 500 4x4 owners manual page 85 of 129. The transmission for the 2000 polaris sportsman 500 is an automatic polaris variable transmission, known as pvt.
Polaris scrambler 500 4x4 owners manual pdf download. This assembly type is most often seen on sport quads and older 4x4s. Polaris scrambler 500 4x4 atv 1997 2000 clymer owners. Mine took between 330360 ml of oil thanks to robert. The best and sure way to do it is drain it and measure out 5 oz. Plus this model falls in the soft heat treated cams from 1996 to 2000 model 500s. Engine oil transmission oil gear oil polaris riders. I did the annual fluid change on my sportsman today both. Polaris transmission repair on this page we will go through the procedure to remove, disassemble, inspect, repair and reinstall a gearbox in a 2004 polaris ranger 4x4. Polaris offroad vehicles can be hazardous to operate and are not intended for onroad use.
I was almost positive it was gear oil so i used amsoil severe gear 75w90. Polaris engineered oil change kit, genuine oem part. How to change the transmission fluid on a polaris sportsman atv how to change polaris atv transmission fluid diffeial partzilla com you click image for larger version name scram hole1 jpg views 4418 size 38 0 2008 polaris sportsman 500 ho oil change. View profile view forum posts view blog entries visit homepage. V 1997 w 1998 x 1999 y 2000 1997 to current model numbers the model year is also.
Is their a substitute for transmission fluid in a polaris. Polaris scrambler 500 service manual repair 2009 download here. Description 1 7670060 4 nut, speed, uclip 7621472 8 rivet 2 5224718067 2 bracket, cab mount 14 7542122 24 nut, nylok. A card containing important atv safety information should be attached to the owners manual on the next page. We reinvented the limits of durability and power, crafting parts that work together to make any adventure possible. The polaris fluids are marked on the sides for the level.
Under extreme use, change the front gearcase fluid every 25 hours. Polaris atv service manual repair 19992000 emanualonline. View and download polaris scrambler 500 4x4 owners manual online. Putting the transmission fluid in the wrong plug can also cause this. The illustrations used in this parts manual are for reference to replacement parts only. The ranger came in to our shop with the high gear grinding and would not engage, our first step is. If this is your first visit to 3wheeler world, please take a moment and look around. Jan 17, 2019 2005 polaris scrambler 500 h o 4x4 transmission removal you how to change the transmission fluid on a polaris sportsman atv how to change polaris atv transmission fluid diffeial i give up what drain plug is this polaris atv forum counter balance oil polaris atv forum. Has clickable chapters and is searchable so you can easily find what youre looking for.
This allows the user to shift easily from high to low and reverse. The amsoil to use is series 2000 chaincase lube for this application and to replace. Scrambler 500 4x4 offroad vehicle pdf manual download. Clymer atv manual polaris atvs you can also find atv manuals on amazon. Refer to owners manual or service manual for procedures related to fluid changing and level validation. The transmission and chain on atvs work together to propel the vehicle with the transmission moving a sprocket, which in turn moves the chain. The polaris 500 has front rear end that does take the 80w90 gear oil.
Download polaris scrambler repair manual 50 90 400 500 850. Pdf has no restrictions on printing or savingburning to disc. Research 2000 polaris sportsman 500 prices and values at nadaguides. Sportsman 500 a00ch50aa and sportsman 500 a00ch50ab and sportsman 500 a00ch50ae and sportsman 500 a00ch50af and sportsman 500 a00ch50ah and sportsm an 500 a00ch50ak and sportsman 500 a00ch50al and sportsman 500 rse a00ch50ac and sportsman 500 rse a00ch50aj and worker 500 a00ch50eb ref. I did the annual fluid change on my sportsman today both differentials and the transmission. In this video, i walk you through to drain and replace the hub oil on a 2003 polaris sportsman 500 h. I would highly recommend you check your owners manual for fluid. It has been opperating just fine but was wondering if i should change it our would it just. Where is the transmission dipstick on a polaris scrambler. Follow the maintenance schedule recommendations to ensure that the allterrain vehicle atv is in peak operating condition and the emission levels are within the standards set by the your.
Instant download polaris scrambler 50, 90, 250, 400 and 500 atv allterrainvehicle repair manual. Polaris scrambler 2000 oil change for 400 duration. I always make sure the bike is at a complete stop, i press the foot brake on, and i shift the lever in. Table of contents sportsman500a00ch50aaabaeafahakandsportsman500rsea00ch50acaj.
The newer models house the hilliard system in a central front gearcase that from the outside looks similar to most 4x4s. Scrambler 500 2000 offroad vehicle pdf manual download. However, all materials and specifications are subject to change without notice. The companys first atv was produced in their roseau, minnesota, factory and thengovernor rudy perpich rode the first trail boss off the assembly line. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. One of the maintenance routines required by the machine is the replacement of the oil that lubricates the moving components within the engine. Manual covers complete tear down and rebuild, pictures and parts diagrams, torque specs, maintenance, troubleshooting and more. If a polaris scrambler transmission vent line is blowing out transmission fluid the fluid may have been overfilled. The early 2004 and older models have an individual hilliard clutch in each front wheel hub. How to change the transmission fluid on a polaris sportsman atv. Download polaris scrambler repair manual 50 90 400 500 850 december 12, 2017 webmaster yamaha atv repair manual 2 a downloadable polaris scrambler repair manual is a transferable electronic version of a printed book containing instructions on how to fix or mend the allterrine vehicle back to working order. Nov 03, 2014 instant download polaris scrambler 50, 90, 250, 400 and 500 atv allterrainvehicle repair manual.
Hell, my polaris dealer gave me the wrong spark plugs last week for their top line atv. Engine oil transmission oil gear oil polaris riders forum. To change gears, stop the vehicle, and with the engine idling, move the. I have worked for american honda for years as a tech and am some what use to polaris and the way they do things and a carb job is. It has been opperating just fine but was wondering if i should change it our. With the extreme demands placed on a polaris sportsman 500 allterrain vehicle, regular maintenance becomes a critical factor in its continued operation.
Download polaris sportsman repair manual 400 450 500 550 600. Polaris scrambler 400 fluid specs polaris began building allterrain vehicles atv in 1985. This repair manual by clymer covers 1997 2000 polaris scrambler 500 4x4 atvs, equipped with singlecylinder, single overhead camshaft sohc engines. Polaris scrambler 500 4x4 atv 1997 2000 clymer owners service and repair manual. What type of transmission fluid do you put into a polaris. Polaris scrambler 500 4x4 atv repair manual 19972000 clymer. What type of transmission fluid do you put into a polaris atv. How to perform an oil change on a polaris sportsman atv 2003 sportsman 500.
This repair manual by clymer covers 19972000 polaris scrambler 500 4x4 atvs, equipped with singlecylinder, single overhead camshaft sohc engines book excerpt. Page 5 front cab scrambler 500 a00bg50aa e 2000 polaris sales inc. Only polaris lubricants are specially developed with our engines to handle the intense conditions and highperformance requirements demanded by riders worldwide. Transmission clutch rebuild kit for polaris sportsman predator scrambler 90 2 stroke atv part. Free polaris atv manuals polaris atv forum quadcrazy. Apr, 2018 changing oil on polaris scrambler 500 using 0w 40 and frame filter.
May 10, 2008 if a polaris scrambler transmission vent line is blowing out transmission fluid the fluid may have been overfilled. This pdf manual can show you what to do on the next oil change as far as. What is the recommended coolant fluid for 2000 polaris magnum 500 4x4. The front diff is the most important to use the correct fluid, polaris premium demand drive fluid. Download polaris sportsman repair manual 400 450 500 550 600 700 800 850 570 july 6, 2017 webmaster polaris atv repair manual 11 downloadable polaris sportsman allterrine vehicle repair manuals are digitally transferred repair books that can be transmitted from one computer to another. How to change transmission oil polaris trailboss 325 atv. Reverse shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage. Buy all of the drive system fluids youll need to keep your transmission healthy. We recommend the use of agl synthetic gearcase lubricant. A repair manual is a professional book of instructions that list maintenance, repair and overhaul of the 4wheelers main components. Do not use automotivegrade oils containing friction modifiers or additives, which will adversely affect your motorcycles clutch and transmission. Sep 16, 2012 clymer atv manual polaris atvs you can also find atv manuals on amazon. The polaris scrambler is a fourwheeldrive sport atv introduced in 1995 and still in production.
Polaris ranger 500 2x4 polaris ranger 500 4x4 carb polaris. Offroad vehicle polaris scrambler 500 2000 parts manual 62 pages. Workaholic, its the same on the 05 500, only 5 oz in the differentials. Changing oil on polaris scrambler 500 using 0w 40 and frame filter. Its constant velocity automatic transmission has a single forward gear with a range wide enough for flats or.
When the recommend to change them every 250 miles or 25 hours that gets expensive. Download polaris sportsman repair manual 400 450 500 550. Whether its extreme heat, highrpm riding or heavy towing, our motor oils will keep your 2000 polaris sportsman 500 6x6 protected. Long funnel with small diameter fill hole, and at least 400ml of 80w atv gear case transmission fluid. So i go to the dealer today to get some transmission oil agl and front differential fluid drive hub fluid. I just changed the oil on my 97 sportsman 500 and after doing so i am reading. It should be 34 from the bottom of the fill plug threads on the 600700 twin centralized hilliard front gearcase. The guy that i bought if from told me that it would run fine but the carb has problems. Find and download the owners manual for your vehicle by selecting its year and model. Most the manuals listed below are on the server and there may be. This clymer polaris scrambler 500 4x4 atv 19972000 repair manual provides detailed service information, stepbystep repair instruction and maintenance. Instant download of the factory repair manual for 1999 2000 polaris atvs. Polaris variable transmission pvt cooling system, engine.
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